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Industry NewsNews > Industry News > Vacuum Reflow Soldering Technology: The "Oxidation-Free Soldering Solution" for High-Density PCBA Assembly    

Vacuum Reflow Soldering Technology: The "Oxidation-Free Soldering Solution" for High-Density PCBA Assembly

Hits:1  Add Date:2025/12/16

Inthe production of high-reliability, high-density PCBAs, vacuum reflow solderingtechnology is becoming a key process for improving the stability of complexcircuit board soldering due to its oxygen-free soldering environment. Thistechnology effectively solves the problems of oxidation and bubbles in tinysolder joints by completing the solder reflow process in a vacuum chamber,perfectly matching the "high reliability" and "high-densityintegration" production requirements in modern electronics manufacturing.

TechnicalPrinciple: Vacuum reflow soldering technology places the PCBA in a sealedvacuum chamber, and the solder paste melts and reflows through a steppedtemperature curve. Unlike traditional atmospheric reflow soldering, it reducesthe oxygen content by extracting air from the chamber (oxygen concentration canbe controlled below 100ppm), and simultaneously uses the vacuum environment toeliminate internal bubbles in the solder joints, improving the wetting andbonding force between the solder and the pad.

QualityAdvantages:

•Solder joint void rate reduced to below 0.5%, improving the mechanical strengthand electrical performance stability of the PCBA

•Oxygen-free environment reduces solder oxidation, lowering the defect rate ofbridging and cold solder joints

•Temperature uniformity error of ±1℃, suitable for simultaneous reflow ofmulti-layer boards and complex components

•Supports lead-free solder welding, complying with environmental regulations

ApplicationFields: Widely used in PCBA production requiring high reliability

•Automotive safety system control boards (airbag control modules, autonomousdriving sensor boards)

•Industrial power supply PCBAs (mixed assembly of high-power devices andprecision circuits)

•Medical equipment motherboards (implantable device control boards, diagnosticinstrument circuits)

•Communication base station core modules (high-frequency devices andhigh-density interconnect boards)

AsPCBA applications expand in high-end fields such as automotive electronics andmedical equipment, the requirements for soldering reliability continue toincrease. Vacuum reflow soldering technology is solving the challenges oftraditional processes through "oxygen-free precision reflow." It notonly guarantees the soldering quality of high-reliability PCBAs but also adaptsto the development trend of environmentally friendly production, providingimportant technical support for high-end PCBA applications.

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